Case Study: TYROLIT

TYROLIT (www.tyrolit.com) is one of the world’s largest producers of grinding, cutting, drilling and dressing tools, as well as machines for the construction industry.

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TYROLIT, a global manufacturer with 15,000 IP addresses and many remote sites, replaced failed Microsoft DHCP infrastructure with BlueCat’s centralized DNS, DHCP and IP Address Management to prevent costly outages and improve operational resiliency. The BlueCat deployment—one central DNS/DHCP cluster, seven distributed virtual DNS/DHCP servers, and a central Address Manager—provided hub-and-spoke DHCP failover, AD integration, rapid implementation, and centralized management that reduced administrative effort and improved redundancy. As a result TYROLIT gained automated DNS/DHCP/IPAM lifecycle updates, IP discovery and reconciliation, improved fault tolerance across WAN sites, and readiness for an eventual IPv6 migration.

Why did TYROLIT decide to move away from Microsoft DHCP and DNS?

TYROLIT moved away from Microsoft DHCP and DNS after a serious Microsoft DHCP server crash in January 2010 that impacted operations and demonstrated the business risk of core service outages. The outage highlighted the need for a more resilient, hardware-based DNS/DHCP solution with centralized management and reliable failover so that network failures would not halt production, delay shipments, or damage reputation. TYROLIT also sought to reduce weekly administrative effort by replacing multiple local consoles with a single, intuitive management interface.

What architecture and features did TYROLIT implement with BlueCat to ensure redundancy and manageability?

TYROLIT deployed one BlueCat Address Manager virtual server for centralized IPAM, a central BlueCat DNS/DHCP server cluster in Austria, and seven distributed BlueCat DNS/DHCP virtual servers across the organization. They configured DNS fully on BlueCat with Microsoft Active Directory integration and implemented hub-and-spoke DHCP failover between remote sites and the central site for redundancy at local and WAN layers. Additional features include network discovery and IP reconciliation to find conflicts, reclaim unused addresses, locate rogue devices, and document switch-port locations, all managed through a single web-based GUI.

What operational benefits and future readiness did TYROLIT gain from the BlueCat deployment?

Operationally, TYROLIT gained greater DNS/DHCP resiliency and uptime, reduced administrative workload through centralized configuration and a single management console, and faster issue resolution with BlueCat support. Tight integration of DNS, DHCP and IPAM automates lifecycle updates when addresses are assigned, improving accuracy and reclaiming unused addresses via discovery and reconciliation. Strategically, the deployment established a central IP repository and IPv6-ready DNS/DHCP/IPAM, positioning TYROLIT for a smoother transition to IPv6 in the future.

THE CHALLENGE

TYROLIT Logo

TYROLIT (www.tyrolit.com) is one of the world’s largest producers of grinding, cutting, drilling and dressing tools, as well as machines for the construction industry. A member of the Swarovski Group, the family-owned company, founded in 1919, is based in Schwaz, Austria, and has over 4,500 employees at 27 production locations in 12 countries.

As a technology-driven manufacturer, TYROLIT’s focus on innovation extends to its global IT infrastructure, which is managed from the company’s headquarters in Austria. TYROLIT’s environment is comprised of virtual servers with Citrix XenApp technology and thin clients/notebooks. Its network spans numerous remote sites worldwide and encompasses some 15,000 IP addresses. In January, 2010, TYROLIT experienced a serious crash of its Microsoft DHCP server, which impacted its operations and caused the company to begin looking for a more resilient, hardware-based DNS and DHCP solution to replace its Microsoft DHCP servers.

“With our previous Microsoft solution, there was more work for our staff to do each week to administer the DHCP service. Having a single management console instead of a separate console in each location has tremendous advantages in terms of efficiency and making things easier for our staff. It’s like having a cockpit heads-up display for all network-related topics and tasks.” Markus Vetter, System Administrator, TYROLIT

“Our employees, distributors and customers all depend on the network to communicate and do business,” explains Markus Vetter, system administrator, TYROLIT.

“DHCP, together with DNS, is a service that is fundamental to the operation of our network. When these core network services fail, business essentially stops because there are no further services available. Any outage can cause production delays that cost us money and impact our reputation, which makes DNS/DHCP resiliency and uptime a major concern. The severe Microsoft DHCP outage we experienced reinforced the need for a rock solid DNS/DHCP solution to support our global enterprise.”

THE SOLUTION

TYROLIT selected BlueCat to deliver reliable DNS and DHCP after thoroughly testing the solution for about one month.

“We looked at some other DNS/DHCP solutions, but found them to be much more complicated,” says Vetter. “We liked BlueCat because it was very easy to use with a straightforward and intuitive Web-based GUI for centrally managing DNS, DHCP and IP Address Management.”

The solution consists of one BlueCat Address Manager (formerly Proteus) Virtual Server for centralized IP Address Management, one central BlueCat DNS/DHCP Server (formerly Adonis) cluster in Austria and seven BlueCat DNS/DHCP Virtual Servers distributed throughout the organization. DNS is fully running on BlueCat DNS/DHCP Server and completely integrated with Microsoft Active Directory (AD). To ensure availability and uptime, DNS and DHCP failover has been configured between remote sites around the world and the central site in Austria. A hub and spoke DHCP failover design provides redundancy at every layer, both locally and across the WAN.

The implementation of BlueCat’s DNS and DHCP solution took only a few weeks. A BlueCat System Engineer worked onsite for one day to assist with the deployment. All other issues and questions that TYROLIT had were solved remotely. BlueCat Support staff provided all necessary assistance to migrate from Microsoft and get the solution up and running quickly.

THE RESULTS

“We initially chose BlueCat to avoid the ‘worst case,’ a costly DNS or DHCP outage that would cripple our network, delay our production and put our business at risk,” Vetter says. “But in addition to making our core networks much more redundant and resilient, BlueCat is also saving us administration time and effort. With our previous Microsoft solution, there was more work for our staff to do each week to administer the DHCP service. Having a single management console instead of a separate console in each location has tremendous advantages in terms of efficiency and making things easier for our staff. It’s like having a cockpit heads-up display for all network-related topics and tasks.”

With BlueCat, TYROLIT now has centralized configuration management for all DNS, DHCP and IP Address Management services worldwide. Tight integration between DNS, DHCP and IPAM means that whenever an IP address is assigned, DNS and DHCP are automatically updated for the lifecycle of that IP address.

“With BlueCat’s IPv6-ready DNS, DHCP and IPAM solutions already in place, we expect that the move to IPv6 will be as smooth and easy as the move from Microsoft DNS and DHCP.” Markus Vetter, System Administrator, TYROLIT

“One feature we find indispensable is the ability to perform network discovery and IP reconciliation with BlueCat Address Manager,” says Vetter. “Using this powerful feature, we can quickly find IP conflicts between the IPAM system and the network, reclaim unused IP addresses for reuse, locate rogue devices on the network and even document the physical location (switch port) of any connected IP address.”

TYROLIT has established BlueCat Address Manager as the central control point in their network. The company is also working with BlueCat to cluster DNS and DHCP services in their remote offices to make them even more redundant and resilient.

“What continues to impress us most about BlueCat is its responsiveness and commitment to customer satisfaction,” says Vetter. “If we have a problem, we can always reach someone at BlueCat who can help us immediately. We would recommend BlueCat to other organizations because of the professionalism and expertise of its staff and support help desk.”

“Looking ahead, IPv6 will be the next big challenge for us,” Vetter concludes. “Having a central repository of all IP address information means that we are much better prepared for the inevitable transition to IPv6. With BlueCat’s IPv6-ready DNS, DHCP and IPAM solutions already in place, we expect that the move to IPv6 will be as smooth and easy as the move from Microsoft DNS and DHCP.”

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